Acrylic Signage Design Considerations
Cuaj xyoo hauv kev lag luam no, rau ntawm Ouke Display. Kuv tau pom txaus cov phiaj xwm ua tsis tiav los sau lub tsev khaws khoom. Lus. Peb muaj ib lub ces kaum hauv peb qhov chaw Dongguan qhov chaw uas peb khaws cov qauv ntawm screwups, peb tus kheej thiab cov neeg sib tw ', rau kev cob qhia cov engineers tshiab.
Koj tab tom nyeem qhov no vim tias koj tau txais ib qhov project los txog, tej zaum yuav muag khoom lossis chaw ua haujlwm, thiab koj tab tom sim tsis txhob poob rau lwm tus neeg cov kev qhia sau.
Cov Lus Nug Txhua Tus Uas Ua Tsis Tau
Casting tiv thaiv extruded. Koj twb hnov qhov no ua ntej lawm. Cam khwb cia rau sab nraum zoov thiab illuminated, extruded rau sab hauv tsev thiab thermoforming. Zoo. Tab sis qhov ntawd yog 30% ntawm qhov tseem ceeb.
Nov yog qhov tshwm sim xyoo tas los. Loj npuas tshuaj yej saw, kis thoob plaws SEA. Nyob ib ncig ntawm 50 lub khw muag khoom, muab lossis nqa. Lawv xav tau backlit menu boards. Peb hais cam khwb cia ntawm ib yam dab tsi zoo li $ 32-35 ib square feet, Kuv yuav tsum tau kuaj xyuas tus lej. Cov neeg sib tw tuaj nyob rau ntawm $ 21. Extruded.
Client mus nrog tus neeg sib tw. Ncaj ncees txaus.
Kaum peb, kaum plaub lub hlis tom qab? Lawv rov qab los. Tsis yog rau cov khw muag khoom tshiab. Rau kev hloov. Cov laug cam tau daj. Singapore, KL, Bangkok, lub hnub kub kub tsuas yog noj los ntawm cov khoom ntawd. Kuv xav tias nws yog 30-qee qhov chaw uas xav tau lub ntsej muag tshiab, tej zaum 31 lossis 32. Txoj haujlwm hloov, nrog kev ua haujlwm thiab kev thauj mus los thiab lub sijhawm nrawm vim tias lawv tau muaj kev tshaj tawm kev tshaj tawm tuaj, xaus rau tus nqi ntau dua yog tias lawv nyuam qhuav mus nrog cam khwb cia txij thaum pib.
Kuv tsis tau hais tias extruded yog phem. Peb siv tons ntawm nws. Cov khoom POP sab hauv, lub tshuab nqus tsev tsim, txhua yam uas tau txais kev kho tshiab hauv peb mus rau tsib xyoos lawm. Tab sis sab nraum zoov nyob rau hauv lub tropics nrog sab qab teb - ntsib raug thiab 14- teev ua hauj lwm hnub? Qhov ntawd yog ib daim ntawv thov cast. Qhov ntawd tsis yog-negotiable. Thiab qhov kev ntxhov siab yog, cov neeg sib tw uas tau hais tawm extruded tej zaum paub tias. Lawv tsuas xav tau PO.
Thickness Txoj Cai ntawm Thumb
➜ 3mm rau sab hauv tsev me me
➜6mm rau phab ntsa-mounted khoom
➜ 10mm yam tsawg kawg nkaus rau sab nraum zoov lossis ib yam dab tsi ntau dua, Kuv tsis paub, 500-600mm yam tsis muaj kev txhawb nqa.
Auj, thiab UV stabilizer tshaj plaws. Qhov no ua rau kuv vwm. Txhua daim ntawv tau muag raws li "UV resistant" tab sis cov ntsiab lus stabilizer txawv wildly. Evonik thiab Mitsubishi muab cov pob khoom stabilizer tiag tiag hauv lawv cov khoom lag luam. Cov khoom lag luam los ntawm, koj paub, cov tuam txhab lag luam uas yuav txhua yam uas pheej yig tshaj lub lim tiam? Tej zaum ib nrab ntawm cov ntsiab lus stabilizer. Tej zaum tsawg dua. Koj tsis tuaj yeem qhia los ntawm kev saib. Cov nplooj ntawv zoo ib yam thaum tau txais. Qhov sib txawv no tshwm sim ob xyoos tom qab thaum ib qho kos npe zoo thiab ib sab ntawm nws zoo li nws tau zaum hauv qhov chaw nres tsheb txij li xyoo 2008.
Fabrication Yam Uas Kom Kuv Mus Hmo Ntuj
Kuv xav tham txog ib yam dab tsi tshwm sim, kuv xav tias nws yog lig 2023. Peb muaj ib tug tshiab CNC tus neeg teb xov tooj, tseem nyob rau hauv kev cob qhia, thiab nws tab tom khiav ib batch ntawm routed acrylic qhov chaw. Nws tus nqi pub tau tawm. qeeb dhau lawm. Peb tus txiv neej QC tau ntes nws tom qab tej zaum 40, 45 units tau dhau mus.
Cov ntu ntawd zoo tag nrho. Ntug tau huv si, qhov ntev yog txoj cai, dhau qhov kev kuaj pom tsis muaj teeb meem. Peb xa lawv.
Peb lub hlis tom qab, tawg. Cov plaub hau tawg tawg tawm ntawm lub qhov mounting zoo li ib lub kaum os ntawm cov kev teeb tsa. Peb yuav tsum tau hloov tag nrho lawv ntawm peb lub dime. Ib yam dab tsi zoo li yim, cuaj txhiab daus las thaum koj ntxiv cov ntaub ntawv, shipping, lub sij hawm installer.
Dab tsi tshwm sim: thaum koj txoj kev acrylic qeeb dhau, lub ntsis rubs es tsis txhob txiav. Kev sib txhuam heats cov khoom. Lub tshav kub tsim kev ntxhov siab ntawm qib molecular, kev ntxhov siab uas koj tsis tuaj yeem pom. Qhov chaw zaum hauv ib lub thawv, tau nruab, mus dhau ob peb hnub kub thiab txias hmo, thiab kev ntxhov siab tawm raws li tawg.
Lub hom phiaj nti thauj khoom, yog tias koj mob siab rau sab kev, yog qhov chaw hauv 0.1 txog 0.2mm ntau yam nyob ntawm txoj kab uas hla. Peb cov txiv neej tsom rau ib ncig ntawm 0.15mm ntawm 6mm cam khwb cia. Poob qis dua 0.10 thiab koj nyob hauv thaj chaw txaus ntshai. Feem ntau lub khw tsis txawm taug qab qhov no. Lawv teeb tsa lub tshuab ib zaug thiab khiav txhua yam kom txog thaum qee yam pom tseeb tawg.
Cov cementing yog yuav luag phem dua. Solvent cement rau acrylic, Weld-Ntawm los yog zoo sib xws, nws ua tau melts ntawm qhov chaw thiab fuses lawv. Thaum nws ua haujlwm, qhov sib koom ua ke muaj zog dua li acrylic nws tus kheej. Thaum nws tsis ua hauj lwm, koj tau txais cua daj cua dub, crazing, los yog kev sib koom ua tsis tau.
Variables: kub, av noo, ntev npaum li cas cov khoom tau zaum tawm. Humidity tshwj xeeb. Tau tshaj 60% thiab cov huab sib koom ua ke nce. Peb muaj kev tswj hwm huab cua hauv thaj chaw sib dhos tam sim no, tab sis peb tau kawm tias txoj kev kim kim, pawg ntawm cov pob qij txha hazy ntawm qhov siab - qhov kawg ntawm cov khw muag khoom, yuav tsum rov ua dua tag nrho.
Thiab ntawm no yog ib qho kev lom zem uas raug nqi peb. Nplaim taws- polished npoo tsis tuaj yeem ua cemented. Ua tsis tau. Cov nplaim polishing tsim qhov nro los yog ib yam dab tsi, Kuv tsis yog tus kws tshuaj, tab sis yog tias koj muab cov cement hnyav rau ntawm nplaim taws - polished ntug tag nrho nto crazes. Kis zoo li, kuv tsis paub, zoo li cov kab nrib pleb hauv dej khov. Peb muaj kev khiav ntawm cov ntawv loj, txiav laser, uas muab cov nplaim taws rau koj- polished npoo txiav rau ntawm cam khwb cia, thiab tus tsim hu rau cementing lawv mus rau lub vaj huam sib luag thaub qab.
Thawj batch, txhua tsab ntawv crazed nyob rau hauv ob hnub. Yim loj hauv cov ntaub ntawv thiab kev ua haujlwm, ncaj nraim mus rau pawg seem. Tam sim no peb ntes qhov ntawd hauv kev tshuaj xyuas tsim. "Koj puas yog cementing laser- txiav qhov chaw? Tsis yog? Okay. Yog lawm? Wb tham txog kev sib txuas ntawm cov tshuab los yog npog qhov chaw cog lus ua ntej txiav."
Txawm li cas los xij. Lub ntsiab lus yog, cov khoom siv tsis muaj teeb meem ntau npaum li cov khoom siv qib, thiab koj tsis tuaj yeem txheeb xyuas ib qho ntawm qhov no los ntawm kev tsocai. Koj tso siab rau lub khw kom paub tias lawv ua dab tsi.
Nyiaj Part
Saib, Kuv paub tias kev yuav khoom ua haujlwm li cas. Koj twb tau lub hom phiaj. Koj yuav tsum tau qhia txog kev txo nqi. Kuv tsis hais kom koj siv nyiaj ntau dua vim kuv xav tau cov xaj loj dua.
Qhov kuv yuav qhia rau koj yog tias thawj -tus nqi xyoo thiab tsib- tus nqi xyoo yog cov lej sib txawv, thiab lawv feem ntau taw tes rau qhov sib txawv.
Illuminated sab nrauv kos npe, hu nws 24 square feet, zoo nkauj zoo nkauj khw muag khoom loj loj.
Cov peev nyiaj spec
extruded acrylic, LED strips nrog cov thawb- haum connectors, txheem mounting brackets.
Xyoo ib:
$1,400, $1,500 ntsia, ib yam li ntawd.
Xyoo ob, ob thiab ib nrab:
ntsej muag hloov vim yellowing. Daim duab $800-900 rau lub ntsej muag ntxiv rau rau, xya puas hauv kev ua haujlwm yog tias koj xav tau scaffolding lossis nqa.
Xyoo peb, plaub:
LED tsis ua hauj lwm pib. Cov sib txuas sib txuas corrode, lossis lawv tsis tau zaum hauv thawj qhov chaw, lossis lawv tsuas yog ua haujlwm xoob los ntawm thermal cycling. Txhua qhov kev pabcuam hu yog $ 150-200 yog tias koj muaj hmoo, ntau dua yog tias daim paib nyuaj nkag mus.
Los ntawm xyoo tsib:
uas $1,500 kos npe tau them koj ... kuv tsis paub, plaub grand? Tej zaum ntxiv? Thiab tej zaum nws yuav xav tau lwm lub ntsej muag hloov.
Hwm spec
cam khwb cia acrylic nrog UV cov ntaub ntawv los ntawm tus neeg muag khoom tiag tiag, LED modules tsis siv cov strips, soldered kev sib txuas, mounting system tsim rau thermal txav.
Xyoo ib:
$2,400, $2,500. Sticker shock, Kuv tau txais.
Xyoo ob txog tsib xyoos:
kev mus xyuas. Tej zaum ib qho kev kuaj xyuas. Hu nws $100-150 tag nrho.
Tag nrho:
Koj nyob ntawm tej zaum $2,600 tom qab tsib xyoos piv rau plaub -ib yam dab tsi rau cov peev nyiaj spec. Tus hwm spec raug nqi ntau dua ntawm PO. Nws raug nqi tsawg dua ntawm P&L.
Cov cim ntawm Lub Sijhawm, kev tshaj tawm kev lag luam, tau tshawb xyuas ob peb xyoos dhau los. Taug qab cov nqi kho mob thoob plaws, kuv xav tias nws yog 300-qee qhov chaw muag khoom tshaj tsib xyoos. Hwm spec nruab nrab ntawm $ 350 hauv kev saib xyuas. Cov peev nyiaj spec nruab nrab ntau dua $ 2,000, thiab qee yam zoo li 40% ntawm cov uas xav tau hloov pauv ua ntej xyoo rau xyoo.
Kuv tuaj yeem khawb qhov tseeb yog tias koj xav tau nws rau rooj plaub ua lag luam. Nws yog nyob rau hauv lawv 2022 archives qhov twg.
LED Cov Khoom, Vim Peb tab tom tham txog Illuminated Signs
Cov connectors. Vajtswv, cov connectors.
Strips LEDs zoo. Cov LEDs lawv tus kheej yuav luag tsis poob, lawv tau ntsuas rau 50,000 teev, uas zoo li kaum xyoo ntawm 14-teev hnub. Dab tsi ua tsis tau yog qhov kev sib txuas ntawm cov strips.
Push- haum connectors yog ceev. Peel, lo, snap ua ke, ua tiav. Tus neeg tsim khoom tuaj yeem ua lub txee hauv 20 feeb. Solder siv sijhawm ntev dua, koj xav tau kev txawj ntse, khoom siv. Modules yog nyiaj ntau dua tab sis lawv tuaj ua ntej -wired.
35-40%
Push connectors tsis ua hauj lwm tus nqi (5 xyoo)
10-12%
Solder tsis ua hauj lwm tus nqi
3-5%
Module tsis ua hauj lwm tus nqi
Peb cov ntaub ntawv ua tsis tiav, thiab kuv tau taug qab qhov no tau ob peb xyoos tam sim no: thawb cov khoom sib txuas tsis ua haujlwm ntawm tej zaum 35-40% hauv tsib xyoos. Solder coj qhov ntawd mus rau 10-12%. Modules poob qis ntawm 3-5%.
Lub module mus kom ze raug nqi li ob zaug ntau npaum li cov connectors. Nws ua tsis tiav ntawm ib feem kaum tus nqi. Rau ib qho kev kos npe uas tau mounted 20 feet thiab xav tau lub tsheb nqa rau kev pabcuam, modules yog qhov kev xaiv pom tseeb. Tab sis lawv tsis saib pom tseeb ntawm kev sib piv cov lus.
Tsis tas li ntawd, ntawm cov ntsiab lus ntawm LEDs. Cov forums, Signs101 thiab qhov chaw zoo li ntawd, lawv tau txais qhov no txog Amazon LEDs. Pheej yig, nkoj sai, zoo li tib yam specs raws li lub npe khoom lag luam. Tab sis cov no feem ntau tsis yog UL teev, lossis lawv yog cov khoom cuav nrog cov cim UL cuav. Rau kev lag luam kev teeb tsa uas xav tau kom dhau kev tshuaj xyuas thiab tsis hlawv, koj xav tau LEDs nrog cov ntawv pov thawj tiag tiag los ntawm cov neeg muag khoom uas tau sawv tom qab cov khoom.
Thermal Expansion, uas tsis muaj leej twg xav txog txog thaum nws yog ib qho teeb meem
Acrylic txav. Ntau heev. Peb zaug ntau dua aluminium rau tib qhov kub thiab txias hloov.
Ib -meter vaj huam sib luag, kev nyab xeeb nrog lub caij sib tw loj, Chicago lossis qhov chaw zoo li qhov chaw uas nws khov rau lub Ib Hlis thiab kub li ntuj raug txim thaum Lub Xya Hli. Lub vaj huam sib luag ntawd yuav loj hlob thiab txo qis los ntawm peb, peb thiab ib nrab millimeters thoob plaws xyoo.
Yog hais tias lub qhov mounting yog drilled nruj thiab cov brackets tsis tso cai txav, kev ntxhov siab concentrates ntawm cov fasteners. Cov tawg tawg tawm ntawm qhov.
Feem ntau tshwm sim hauv thawj xyoo, tom qab lub cim tau dhau los ntawm lub caij ntuj sov tag nrho - mus rau - caij ntuj no - rau - lub caij ntuj sov.
Kev kho yog pom tseeb thaum koj paub txog nws:
- Oversize lub qhov
- Siv lub xub pwg nyom
- Tsim cov slots es tsis txhob puag ncig qhov uas koj tuaj yeem ua tau
Tab sis kuv xav kwv yees 70% ntawm cov duab kos peb tau txais tsis suav rau qhov no. Designer qhia qhov twg cov ntsiab lus mounting mus. Tsis qhia meej txog kev tshem tawm. Thiab tom qab ntawd cov paib tawg thiab txhua tus neeg liam cov khoom.
Peb cim cov khoom no tam sim no hauv kev tshuaj xyuas tsim. Qee zaum cov neeg siv khoom txaus siab rau nws. Qee lub sij hawm lawv qhia peb kom tsim qhov kos. Cov pab pawg thib ob feem ntau hu rov qab hauv yim mus rau kaum ob lub hlis.
Chaw Ua Haujlwm Projects: ADA
Yog tias nws mus hauv Asmeskas lub tsev ua haujlwm, chaw tos txais, chav sib tham, txawm li cas los xij, koj tab tom ua raws li ADA. Cov specs nruj thiab cov neeg soj ntsuam xyuas tiag tiag.
Tactile ntawv:
5/8 "mus rau 2" qhov siab, tsa tsawg kawg yog 1/32", sans-serif, uppercase nkaus xwb, stroke dav nyob rau hauv ib tug tshwj xeeb thaj tsam ntawm qhov siab.
Braille:
Qib 2 tau cog lus, qhov taw qhia txoj kab uas hla thiab qhov sib txawv, nyob hauv qab cov ntawv nrog qhov tsawg kawg nkaus tshem tawm.
Mounting:
48 "mus rau 60" los ntawm hauv pem teb, latch sab ntawm lub qhov rooj, clear floor space in front.
Acrylic ua haujlwm zoo rau qhov no vim tias koj tuaj yeem laser- txiav cov khoom tsim thiab txheej txheej, lossis CNC tag nrho cov khoom los ntawm cov khoom lag luam. Cov txheej txheej nrog 3 hli cam khwb cia muab cov npoo huv si. Qee tus kws tsim vaj tsev nyiam taug kev - ntawm - khoom rau qhov zoo li monolithic.
Ib qho uas peb tau kawm tsis txaus ntseeg: tus qauv acrylic tsis tuav daim ntawv Braille hlaws mus tas li yog tias lub cim tau siv hnyav hnyav. Muaj ib qhov project ntawm National Corvette Tsev khaws puav pheej, American Printing House for the Blind sau nws, qhov chaw lawv yuav tsum tau muab cov ntawv tshwj xeeb coated kom tau txais daim ntawv Braille mus tas li. Ntxiv lub lis piam rau ncua sij hawm thiab tus nqi tseem ceeb, tab sis lwm txoj hauv kev yog dots popping tawm hauv qab cov neeg tuaj xyuas ntiv tes.
Xaiv tus neeg muab khoom
Koj yuav tau txais tsib nqe lus. Lawv txhua tus yuav hais qhov zoo thiab kev pabcuam thiab tus nqi sib tw. Qhov ntawd tsis muaj qab hau.
Nug txog chip load thiab saib lawv lub ntsej muag.
Yog tias lawv muab koj tus lej hauv 0.1-0.2 hli, lawv paub lawv cov txheej txheem. Yog lawv saib tsis meej pem, lawv twv.
Nug txog kev tswj cov av noo thaum lub sij hawm cementing.
"Peb ceev faj" tsis yog lus teb.
Nug seb lawv ua li cas thaum kos duab specs nruj - kam rau ua rau kev teeb tsa sab nraum zoov.
Yog tias lawv hais tias lawv yuav chij qhov kev pheej hmoo thermal expansion, zoo. Yog tias lawv hais tias lawv tsim qhov kos, xav txog seb koj puas xav ua qhov kev pheej hmoo ntawd.
Vertical integration tseem ceeb. Thaum ib lub chaw txiav, routing, cementing, luam ntawv, LED, thiab QC, kev lav phib xaub yog qhov tseeb. Thaum nws yog subcontracted tawm, teeb meem ua rau lwm tus neeg txhaum.
Peb ua txhua yam hauv - tsev tam sim no. Tsis tas li. Thaum ntxov ntawm peb subcontracted los ua ke thiab tiav. Kev ua tau zoo tsis sib xws, cov cement haze ntawm qee cov khoom siv, polish marks rau lwm tus. Cov neeg siv khoom pom peb lub npe ntawm daim ntawv them nqi, tsis yog tus sub. Peb noj cov nqi txaus lub sij hawm uas peb coj nws tag nrho sab hauv.
Ntawm Kev Ua Tuam Txhab Suav
Kuv ua haujlwm rau Suav chaw tsim khoom, yog li pom tseeb tias kuv muaj kev tsis ncaj ncees ntawm no.
Qhov tseeb version: offshore txuag nyiaj, feem ntau 40-60% ntawm qhov sib npaug specs. Qhov ntawd yog kev txuag tiag tiag los ntawm kev tsim khoom thiab cov nqi zog, tsis yog los ntawm kev txiav cov fab ntawm cov ntaub ntawv lossis cov txheej txheem.
Kev lag luam tawm - tawm kuj tseem muaj tseeb: rau rau yim lub lis piam ua ntej lub sijhawm xa khoom, kev sib txuas lus thoob plaws lub sijhawm yog qhov mob, thiab yog tias muaj qee yam tsis raug, kho nws cuam tshuam nrog kev thauj khoom hiav txwv, tsis yog lub tsheb thauj khoom.
Rau kev npaj rollouts qhov twg koj tau txais ob lub hlis ntawm lub sij hawm txhuas thiab lub ntim ua rau lub thawv shipping pheej yig, offshore ua rau kev nkag siab. Rau cov hauj lwm maj nrawm, cov qauv, kev hloov pauv thaum muaj xwm txheej ceev, koj xav tau ib tus khub hauv cheeb tsam uas tuaj yeem hloov khoom hauv ib lub lis piam lossis ob zaug.
Feem ntau ntawm peb cov neeg siv sijhawm ntev - siv ob qho tib si. Peb rau kev tsim khoom, ib tus neeg hauv zos rau ib qho -offs thiab kev pabcuam hu. Qhov ntawd yog txoj hauv kev ncaj ncees.
Yog tias koj tau txais qhov project thiab xav tham los ntawm cov specs, peb ua qhov ntawd. Txawm tias nws tsis tig mus rau hauv kev txiav txim. Kuv xav kom koj tau txais cov lus qhia tshwj xeeb thiab mus nrog leej twg muab tus nqi zoo tshaj rau koj tshaj li yeej qhov phem - txoj haujlwm tshwj xeeb thiab cuam tshuam nrog kev poob.
engineering@ouke-display.com
Los yog lub vev xaib, ouke-display.com, muaj ib daim ntawv tiv tauj rau qhov chaw.
